In the telecommunications industry, bending machines are extensively used to manufacture various metal components for communication equipment and infrastructure, such as base station racks, antenna brackets, distribution frames, and cabinet frames. These metal parts require high-precision bending to ensure structural stability, longevity, and installation flexibility. Based on the materials, thickness, and size of each component, the required specifications for bending machines (including tonnage and bending length) differ significantly.
1. Base Station Racks
Base station racks are essential parts of telecommunications infrastructure, supporting and protecting communication equipment from external environments. Typically made of stainless steel or cold-rolled steel sheets with a thickness of 2-4 mm, these racks require 100-200 tons of bending force, with bending lengths around 2 meters. Such tonnage and length specifications ensure precise bending and enable the racks to support heavy equipment.
2. Antenna Brackets
Antenna brackets are used to secure and support telecommunications antennas, ensuring stability and accurate positioning in various weather conditions. Usually made from 2-3 mm stainless steel or aluminum alloy, these brackets offer corrosion resistance and durability. 80-120 tons of bending force is generally required, with bending lengths between 1-1.5 meters. Precise bending angles are essential to position antennas accurately.
3. Distribution Frames
Distribution frames are vital in network cabling systems for managing and routing communication lines. Often made from 1-2 mm stainless steel or cold-rolled steel, distribution frames allow flexible installation in compact spaces. Generally, 50-80 tons of bending force is sufficient, with bending lengths ranging from 0.5-1 meter. Precision bending ensures proper angles for subsequent line management and installation.
4. Cabinet Frames
Cabinet frames in the telecommunications industry are used to mount and protect communication equipment and servers. Typically constructed from 2-3 mm stainless steel or cold-rolled steel for strength, 100-150 tons of bending force is required, with bending lengths of about 1.5 meters. The frames need to accommodate cable routing and ventilation, so precise bending angles and edge finishing are essential.
5. Optical Fiber Distribution Boxes
Optical fiber distribution boxes protect fiber optic connections and ensure stable data transmission. Usually made of 1-2 mm thick stainless steel or aluminum, these boxes require 40-60 tons of bending force, with bending lengths under 0.5 meters. Precision bending and processing ensure the proper organization of internal wiring for easy installation.
6. Mounting Brackets and Small Support Pieces
Various small brackets and supports are used during telecommunications equipment installation to secure cables, modules, and other components. Made from 0.8-1.5 mm thick steel or aluminum, 20-50 tons of bending force is adequate, with bending lengths typically between 0.2-0.5 meters. Precision bending is critical to achieve exact shapes for secure connections with equipment.
7. Protective Covers and Panels
Protective covers and panels shield telecommunications equipment and add aesthetic appeal. Typically made from 1-2 mm thick steel or aluminum, these protective components not only safeguard internal electronics but also offer corrosion resistance in harsh environments. 60-100 tons of bending force usually meets the production needs, with bending lengths under 1 meter. Smooth edges are required to prevent sharp edges from damaging cables or injuring personnel.
In summary, the telecommunications industry has a wide range of bending machine requirements, with tonnage specifications from 20 to 200 tons and bending lengths adjusted based on the specific size and structure of each component. Telecommunications equipment manufacturers typically select bending machines with varying specifications to improve production efficiency, ensure product quality, and meet the high precision and stability demands of the telecommunications industry. A well-configured bending machine setup provides stable support for telecommunications infrastructure, ensuring the reliable operation of network equipment.
